Herbal Extraction Concentration Production Line for Plant Extracts Pharmaceutical Machine

Customization: Available
After-sales Service: Engineers Available to Service Machinery Overseas, Online Support,video Technical Support
Application: Chemical Industry, Cosmetic Industry, Essential Oil Industry, Food Safety, Herbal Industry, Pharmaceutical Industry

Product Description

Basic Specifications

Model NO.
TQR
Certification
FDA, ISO
Condition
New
Customized
Customized
Extraction Method
Liquid-Liquid Extraction
Machine Type
Ethanol Extraction Machine
Material
304/316L Stainless Steel
Pressure Control
Medium Pressure
Temperature Control
Customizable Temperature
Warranty
1 year
Product Name
Multifunctional Extraction Production Line
Applicable Industries
Oil and Phytochemical Extraction
Core Components
Extractor Tank, Filter, Evaporator, Purifier
Feature
Shortens extraction time via advanced technology
Heating Model
Hot Oil / Hot Water / Electrical
Feeding Material
Leaf/Flower + Solvent
Output
Extract Oil + Recovered Solvent
Key Selling Points
Oil Extraction Machine
Applicable Scenarios
Food & Beverage Factory
Transport Package
Export Standard Package
Specification
10-10T/ batch
HS Code
84792000
Production Capacity
45 Sets/Month

Product Description

A Multifunctional Extraction and Concentrator Processing Machine leverages specialized extraction equipment to isolate botanical active ingredients (APIs) from raw herbal plant materials. Depending on the extraction agent selected, this system can be customized to support various processing paths:

1. Water-Based Extraction

Water and herbal raw materials are loaded into the extraction tank. Thermal energy is then applied to the jacket layer. Once the mixture reaches a boil, the heat source is adjusted to sustain a controlled simmer. The boiling duration is determined by the specific pharmacological process requirements. For closed extraction routines, cooling water condenses the vapor, returning it to the tank to maintain system temperature and circulation.

2. Solvent-Based Extraction

The herbal materials and solvent are sealed inside the extraction tank, with steam applied to the jacket. Once the mixture reaches target temperature, cooling water is activated to control the thermal input. This allows rising solvent vapors to pass through the condenser and return as liquid. To maximize extraction efficiency, a recirculation pump can force the liquid from the lower section back into the top of the cylinder, preventing local channeling.

3. Thermal Reflux Extraction

Materials are loaded into the tank alongside solvents such as water, ethanol, methanol, or acetone. The heating system boils the mixture for 20 to 30 minutes, after which one-third of the extract is filtered and transferred to the concentration tank. The extraction tank is closed off while the concentration tank maintains a temperature of approximately 80°C and a vacuum of -0.05 to -0.08 MPa. Vapor from the concentration process condenses and flows back into the extraction tank as fresh solvent. This continuous cycle ensures thorough extraction until the solution runs colorless, delivering high-viscosity ointment yields.

Complete System Units

  • 1Multifunctional Extractor Unit: Includes the main extraction tank, condenser, sub-cooler, oil-water separator, and transfer pump.
  • 2Storage Unit: Holds raw extraction solutions securely between processing stages.
  • 3Concentrator (Evaporator) Unit: Evaporates water or solvents to concentrate the product into high-viscosity ointments.
  • 4Purification Unit: Employs resin columns or sedimentation tanks to isolate byproducts.
  • 5Solvent Recovery System: Reclaims solvents for consecutive batches, significantly reducing overall operational costs.
  • 6Drying Unit: If powder is the target output, options include vacuum drying, spray drying, or vacuum belt drying.
  • 7Internal Piping & Valve System: Fully integrated product, steam, cooling water, solvent, and vacuum lines.
  • 8Control Interface: Supports manual valve setups or automated PLC/HMI touchscreen operations.

Technical Data Specifications

Specification Model TQG-1000 TQG2000 TQG3000 TQG6000 TQG8000 TQG10000
Volume (L) 1200 2300 3200 6300 8500 11000
Design Pressure in Tank (Mpa) 0.09 0.09 0.09 0.09 0.09 0.09
Sandwich Design Pressure (Mpa) 0.3 0.3 0.3 0.3 0.3 0.3
Compressed Air Pressure (Mpa) 0.6 ~ 0.7
Feeding Port Diameter (mm) 400 400 400 500 500 500
Heating Area (m²) 3 4.7 6 7.5 9.5 12
Condensation Area (m²) 4 4 5 5 8 10
Cooling Area (m²) 1 1 1 2 2 3
Filter Area (m²) 3 3 3 5 5 6
Slag Gate Diameter (mm) 800 800 1000 1000 1000 1000
Steam Consumption (kg/h) 245 325 345 645 720 850
Stirring Speed (r/min) 25 ~ 40

Professional Service Flow

Our experienced support team and overseas agent networks ensure swift assistance. Expert support is accessible 24/7 to cover your system operations via the following structured phases:

  • Inquiry & Consultation: Alignment with client's User Requirement Specifications (URS).
  • Solution Confirmation: Development of Design Qualification (DQ) documents and detailed P&ID drawings.
  • Commercial Proposal: Comprehensive cost estimation paired with technical documents.
  • Engineering & Production: Fabrication strictly managed under rigorous quality controls.
  • Quality Testing: In-house Factory Acceptance Testing (FAT) accompanied by full document support.
  • Shipping & Logistics: Complete set of export-ready shipment paperwork provided.
  • After-Sales Integration: Installation assistance, commissioning, Operational Qualification (OQ), Performance Qualification (PQ), and Site Acceptance Testing (SAT).

Frequently Asked Questions

How does your factory control equipment quality?
We employ a qualified team of inspectors to review every stage of production. All machines are fully assembled and performance-tested in our plant prior to packing and shipping.
What is the duration of the equipment warranty?
We offer a comprehensive 1-year warranty on standard machinery operations. However, our engineering team provides lifetime service support and troubleshooting help for the machine.
What payment terms are accepted?
We support a variety of payment methods including T/T, L/C, Western Union, D/P, D/C, and other standard international trading terms.
Do you provide overseas installation support?
Yes, our specialized technical team is prepared to travel to your facility to coordinate the assembly, pipe routing, software configuration, and on-site testing.
How can we monitor the manufacturing progress of our order?
We assign a service representative to send you regular updates containing production photographs or videos every week. Upon completion, you will receive full testing logs and details to authorize shipping.

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